I’ve worked on projects at various stages of maturity, which call for different approaches depending on product-level priorities. These stages blend between one another, are often iterative, and the projects I’ve been exposed to have defined their phase segmentations differently, but here’s a generalised overview:
Conceptualisation
Proof-of-concept
Early-stage Prototypes
Late-stage Prototypes
Start-of- / Post-production
- Searching for product market fit
- Primary and secondary research to scope end-customer painpoints and needs
- Ultra-low fidelity prototyping to demonstrate design intent
- MVP: defined product category and form factor
- Gathering feedback from early adopters to verify value propositions
- Quick iterations with rapid prototyping and off-the-shelf components
- Functional testing (engineering validation tests)
- Top-down analysis: requirements and system decomposition to identify key risks
- Early manufacturing considerations for part design and assembly / install
- Process-driven change management during or after start of production
- Detailed optimisation for cost-down and long-term reliability
- Detailed function and manufacturing de-risking (design and production validation tests)
- Bottom-up tests: verification and integration
- Pre-production samples, first article inspections
Ocado Technology ↗ develops fulfilment automation solutions for its online grocery business in the UK, as well as other clients globally, spanning multiple sectors. This includes the mechanical design of automated storage and retrieval systems (ASRS), which form the physical element of customer fulfilment centres.
Stage
Proof-of-concept to Production
0
1
ResponsibilitiesMechanical & Structural Design Engineering // Systems Engineering and Verification // Manufacturing and Production
By going through a full product development cycle, from conceptualisation and early prototyping, through to trial builds and first-time installation at a customer site, I was able to achieve:
As a mechanical design engineer, I was a member of a team responsible for delivering Ocado’s latest modular, lightweight and cost-optimised “grid”, the structural element of an ASRS which stores totes (inventory bins) within a cubic volume, and provides a track surface for robots running on top of the grid to deposit and retrieve totes.